All-metal variable area flow meter
TypeType: BGF
The BGF All-Metal Variable Area Flow Meter is a reliable instrument designed to measure liquids, gases, and steam with precision, even in the harshest industrial settings. Engineered for durability, the BGF meter is constructed from high-quality metals to withstand challenging environments. It is flexible enough for use in both vertical and horizontal orientations, allowing for installation in diverse pipeline configurations. This adaptability, combined with its ability to handle high-pressure and high-temperature applications, makes it ideal for a variety of complex industrial processes. Additionally, with advanced features like electrical signal integration, magnetic transmission, and optional enhancements, the BGF flow meter is optimized for efficient process control and reliable performance.
Key Features of the BGF All-Metal Variable Area Flow Meter
Features | Description |
---|---|
Robust and Versatile Design | Made with high-grade metal, the BGF flow meter is built for extreme durability, able to endure high pressures, temperatures, and exposure to corrosive materials. It is suitable for vertical and horizontal installations, giving it flexibility for different pipeline setups. |
Precision Measurement Across All Flow Directions | Capable of measuring flow accurately in both vertical and horizontal orientations, the BGF is ideal for installations with unique piping configurations, allowing versatility without sacrificing accuracy. |
High-Pressure and High-Temperature Resilience | Designed to perform under extreme conditions, the BGF can measure at temperatures up to 200 °C and pressures up to 600 bar. Optional features such as a heating jacket are available to help maintain fluid temperatures for precise readings. |
Electrical Signal Integration for Enhanced Process Control | Supports output signals including HART, Profibus, and Foundation Fieldbus for real-time monitoring and process optimization, providing essential data for efficient and safe operation. |
Reliable Magnetic Transmission | Utilizes a permanent magnetic system to transmit readings accurately, ensuring dependable performance even in extreme environments where traditional methods may fail. |
Customizable Features for Specialized Applications | The BGF meter offers optional enhancements, such as a magnetic coupling for hazardous areas and customizable connections, making it adaptable for a wide range of industrial processes. |
Measuring Process of the BGF Flow Meter
The BGF meter operates using the principle of variable area flow measurement, which is explained as follows:
- Flow Interaction: As the fluid enters the meter, it passes through a tube that contains a conical float and a compression spring. The flow rate determines the float’s movement along the tube, which can be positioned either vertically or horizontally.
- Float Movement: The float moves in response to the force exerted by the fluid. As the flow rate increases, the float shifts further along the tube. If the flow rate decreases, the float returns to its original position due to the spring mechanism. The float stabilizes at a point where its weight is balanced by the flow force.
- Flow Rate Indication: The float’s balanced position corresponds to a specific flow rate, which is transmitted via a magnetic coupling to a display. The display, with a calibrated 90° scale, provides an accurate, easy-to-read measurement.
Benefits of the BGF All-Metal Variable Area Flow Mete
Benefits of the BGF All-Metal Variable Area Flow Meter
- Exceptional Durability: Built to last, the all-metal construction reduces maintenance needs and supports extended service life, especially in high-demand environments.
- High Measurement Accuracy: Designed for precision, the BGF provides accurate readings, which are critical in industries where slight deviations can impact production and safety.
- Application Flexibility: The BGF’s versatile design enables it to measure a range of fluids and gases, making it a practical solution across multiple industrial sectors.
- Resilience in Extreme Conditions: Capable of handling high temperatures and pressures, the BGF meter maintains performance in environments that challenge other meters.
- Enhanced Process Control: With electrical integration, the BGF meter allows for real-time monitoring and remote adjustments, promoting process efficiency and improved operational safety.
Installation and Operational Details
Installation: The BGF flow meter can be installed vertically or horizontally, depending on the pipeline configuration. For best accuracy, it should be installed in a section of the pipeline with stable flow, free of turbulence.
Maintenance: Thanks to its durable construction, the BGF requires minimal upkeep. Regular inspections are recommended to ensure the float moves freely and there are no obstructions in the tube.
Operation in Extreme Conditions: In high-temperature applications, an optional heating jacket helps maintain fluid within the appropriate range for accurate measurements. The all-metal construction provides additional reliability in high-pressure settings, ensuring leak-proof operation under tough conditions.
Optional Enhancements: Optional features such as a magnetic coupling for hazardous environments and customized connections make the BGF adaptable for specialized industrial applications, ensuring safe and efficient operation in even the most challenging conditions.
Details
Applications
Measurement of liquids and gases (e.g. argon) in pipelines.
Display of the current flow rate in volume or mass per unit of time.
The devices are available with additional electrical equipment for process monitoring and control.
- Permanent magnetic transmission of measured values
- Use for high pressure applications and high fluid temperatures
- Excellent heat tracing techniques (optional)
- Double eddy current damping (optional)
Reliability
Particularly suitable for processes under difficult and harsh operating conditions due to its robust design.
Special features
- Horizontal installation possible, so can be used for all flow directions
- Clear 90° scale.
- Linear characteristic curve thanks to optimized float shape.
- High temperature versions up to 200°C
- High pressure versions up to 600bar
- Large selection of materials in contact with the product
- Tear-proof magnetic measured value transmission
- Gas or liquid damping (optional)
- Excellent heat tracing techniques (optional)
Technical data
Fitting:
- Materials:
- 1.4404 (316 L) / 1.4571 (316 Ti)
- Hastelloy C-22,
- Monel
- PTFE
- other materials on request
- Process connection:
- Flanges according to EN 1092, ASME B16.5, DIN2512, JIS
- Thread: G, NPT, pipe fitting, milk pipe connections
- Special connections
- Nominal pressure:
- PN 40
- ASME Cl150 / 300 (standard)
- higher pressures up to 600 bar
- Process temperature: -40°C to +200°C
- Ambient temperature: -40°C to +80°C
- Protection rating: IP 65 / IP 47 (EN60529)
- CE mark: Pressure Equipment Directive 2014/68/EU
Measuring ranges:
from 10…100 l/h to 6,000…60,000 l/h water
Display part:
- Aluminium (baked enamel)
- Stainless steel
Electrical outputs:
- Inductive limit contacts (also in safety technology)
- Micro switch
- others on request
- ES transmitter
- 4…20mA
- 4…20mA, 2xNAMUR contacts
- 4…20mA, 1x NAMUR contact, 1x pulse output
- HARD
- Profibus PA
- Foundation Fieldbus
- Ambient temperature:
- -40°C…+80°C (without limit contacts)
- -40°C…+65°C (with limit contacts)
Measurement deviation
- ± 2% of the measuring range end value, ± 0.2% with converter (ES)
Certificates and approval
- CE mark:
- 2014/30/EU (EMC)
- 2014/34/EU (ATEX)
- 2014/35/EU (LVD)
- 2014/68/EU (PED)
- Explosion protection: DMT 00 ATEX E 075
- Ignition protection type: II 2G Ex ia IIC T6