Introduction to the PIT Magnetic Inductive Flow Meter
The PIT Magnetic Inductive Flow Meter represents the pinnacle of precision and reliability in flow measurement technology. The PIT flow meter is designed to measure the flow of electrically conductive liquids, slurries, and pastes. It uses advanced magnetic inductive principles to give accurate and consistent readings in a wide range of industrial settings. Its innovative insertion probe design sets it apart from conventional flow meters by offering a more flexible, cost-effective, and maintenance-friendly solution for flow measurement needs.
Process of Measurement in Detail
The PIT Magnetic Inductive Flow Meter operates on the principle of Faraday’s Law of Electromagnetic Induction. According to this principle, a voltage is induced when a conductive fluid passes through a magnetic field. Here’s how the process works:
- Magnetic Field Generation: The PIT flow meter generates a stable magnetic field across the section of the pipeline where the tool is inserted. This magnetic field is crucial for starting the measurement process.
- Fluid Interaction: As the conductive fluid flows through the pipeline and passes through the magnetic field, it disrupts the field, inducing a voltage proportional to the velocity of the fluid.
- Voltage Detection: Electrodes within the tool detect the induced voltage. The magnitude of this voltage directly corresponds to the speed of the fluid passing through the magnetic field.
- Signal processing: The flow meter’s integrated electronics then process and convert the detected voltage into a flow rate reading. The final output can be displayed locally or transmitted to a remote monitoring system, depending on the application requirements.
This method of measurement is highly accurate and does not hamper the flow of the fluid, making it ideal for processes where maintaining flow integrity and minimizing pressure loss are crucial.
About the Equipment
The PIT Magnetic Inductive Flow Meter is designed to be both robust and versatile, suitable for a wide range of industrial environments. Key components of the equipment include:
- Insertion Probe: The central component of the PIT flow meter, the insertion tool, is designed to be installed through a weld-in socket on the side of the pipeline. This design minimizes the need for extensive pipeline modifications, making installation easier and more cost-effective.
- Electronics Housing: The electronics of the flow meter are contained within a sturdy and weatherproof housing, which shields the delicate components from the effects of the environment. This housing is equipped with user-friendly interfaces that facilitate effortless setup and configuration.
- Magnetic Field Coils: The coils responsible for generating the magnetic field are engineered for stability and consistency, ensuring accurate measurements regardless of external conditions.
- Electrodes: By using the raw data that electrodes placed inside the tester provide and being able to detect the induced voltage, it is possible to calculate the flow rate.
Key Features
- Chemical and Petrochemical Industry: Used for monitoring the flow of chemicals and petrochemicals, ensuring efficient process control and optimization
- Oil and Gas Industry: Ideal for measuring the flow of hydrocarbons in large-diameter pipelines, both onshore and offshore, providing critical data for reservoir management and process optimization.
- Food and Beverage Industry: Ensures accurate measurement of liquid ingredients in food and beverage production, maintaining product consistency and quality.
- Pharmaceutical Industry: Essential for precise dosing and mixing of liquid ingredients in pharmaceutical production, supporting regulatory compliance and product efficacy.
Details
- Chemical and Petrochemical Industry: Used for monitoring the flow of chemicals and petrochemicals, ensuring efficient process control and optimization
- Oil and Gas Industry: Ideal for measuring the flow of hydrocarbons in large-diameter pipelines, both onshore and offshore, providing critical data for reservoir management and process optimization.
- Food and Beverage Industry: Ensures accurate measurement of liquid ingredients in food and beverage production, maintaining product consistency and quality.
- Pharmaceutical Industry: Essential for precise dosing and mixing of liquid ingredients in pharmaceutical production, supporting regulatory compliance and product efficacy.
The PIT Magnetic Inductive Flow Meter stands out due to several special features that enhance its usability and performance:
- Cost-Effective Solution: The insertion probe design reduces installation and maintenance costs, making the PIT flow meter a more affordable alternative to traditional inline meters.
- Mountable and Dismountable Under Operating Conditions: The probe can be installed or removed without interrupting the flow, allowing for continuous operation even during maintenance.
- High Compatibility: The PIT flow meter is compatible with pipelines of various diameters, up to DN 2000, offering flexibility across different industrial setups.
- Durable Construction: Built to withstand harsh industrial environments, the PIT flow meter is resistant to corrosion, abrasion, and chemical damage, ensuring a long service life.
- Safety in Hazardous Areas: Certified for use in hazardous locations, the PIT flow meter ensures safe operation in industries where explosive atmospheres may be present.
Technical data
Sensor:
- Materials:
- Body
- Stainless steel / PTFE,
- PFA
- others on request
- Electrodes:
- Hastelloy
- Tantalum
- Platinum
- others on request
- End connections: flanges acc. EN 1092, ASME B16.5, DIN2512, (others on request)
- Nominal pressure: PN 16, ASME Cl150 / 300 (stainless steel / PTFE) PN 40, ASME Cl150 / 300 (PFA) (others on request)
- For sizes: DN125 up to DN2000 (stainless steel / PTFE) DN125 up to DN600 (PFA)
- Process temperature: -40°C…+150°C
- Ambient temperature: -40°C…+60°C
- Ingress protection: IP 65 / IP 68 (EN60529)
- Range limits standard: 1 m/s – 10 m/s , Special: 0,5 m/s – 5 m/s
- Explosion protection: ATEX + IEC Ex – Gas Ex
- Body
Transmitter
UMF2
- Installation: integral or remote
- Housing: Aluminum die cast, coated
- Power supply:
- 115/230 VAC 50/60Hz, 10VA
- 24VDC, 10W
- Outputs:
- Analog: 1 x 0/4-20 mA active, galvanically isolated
- Pulse: passive, galvanically isolated, 24V, 60mA
- Status: passive, galvanically isolated, 24V, 60mA
- Ambient temperature: -20 °C to +60 °C
- Ingress protection: IP67 (EN60529), IP68 on request
- Diagnostic Functions: Empty pipe detection, exciter current monitoring
- Communication
- HART® Protocol
UMF3
- Installation: integral or remote
- Housing: Aluminum die cast, coated
- Power supply:
- 90…253 VAC 50/60Hz
- 24 VDC
- Outputs:
- Analog: 1x 4…20mA, passive, HART®
- Pulse: 1kHz, passive, 24VDC
- Status: passive, 24VDC
- Intrinsically safe / not intrinsically safe
- Ambient temperature: -20 °C to +60 °C
- Ingress protection: IP65/IP67
- Diagnostic Functions: Empty pipe detection, exciter current monitoring
- Communication
- HART® Protocol
- Explosion protection: ATEX + IEC Ex Gas Ex
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